Machine Components
Flow Chart
De-coiler→Leveling Device→Punching Device→Roll Forming System→Cutting Device →Out-let table
FEATURES AT A GLANCE
Ⅰ De-coiler
1. Decoiler Type: Automatic Rotation
2. Weight Capacity: 3.0T
3. Diameter of Inner: 480-510mm
4. Diameter of Outer: 1250mm
5. Motor Power: 2.5KW
Ⅱ Levelling Device
Four Levelling Devices is used to Fasten the Raw Material, when Punching system is on working, the raw material will be fixed tightly by the levelling device to ensure the job precision
Ⅲ Punching
1. All punching pin and die material are made by SKD11
2. Hydraulic Motor Power: 7.5kw
3. Punching station: 6 stations
4. Driven by Servo Motor
5. Punching Precision: +/-0.5mm
Ⅳ Rolling Forming System
1. Main motor type: Servo Motor
2. Motor Brand: Inovance
3. Main Motor Power: 7.5KW
4. Speed of forming: 48m/min
5. Comprehensive speed: 5-20m/min
6. Roller: 13 group rollers
7. Roller Material: GCr15
8. Shaft : Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
Ⅴ Online Printer
Two sides automatic Printer
Ⅵ Hydraulic Cutter
Cutting material: SKD11
Ⅶ Out-let Table
4m Product support frame
Ⅷ Safety Guard
1. Safety Guard covers the whole machine to ensure worker’s safe.
2. Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.
Ⅸ Industry Computer
The computer system is able to read TXT format and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also it is able to scan production data with the computer system.
Ⅹ PLC Control System
1. Control the quantity & punching length & cutting length automatically
2. The Machine will be stopped while it is punching and cutting
3. Automatic Length measures and quantity counting
4. Voltage: 380V, 3 Phase 50Hz
5. Encoder: Omron
6. Relay: Schneider
7. PLC manufacturer: Panasonic
8. Hydraulic Value: Rexroth
9. Oil pipe : MANULI
10. Contactor: Schneider
The Design System
