Profile Drawing
* Coil Material : galvanized coil, Aluminum-zinc coil
* Yield strength: G550Mpa
Machine Components
Flow Chart
Decoiler→ Feeding And Leveling Device→ Hydraulic Punching → Roll Forming Device→ Hydraulic punching→ online printer→ Hydraulic Cutting→Product Support Frame
FEATURES AT A GLANCE
Ⅰ Decoiler
* Decoiler Type: Automatic Rotation
* Weight capacity: 3.0T
* Diameter of inner: 480-510mm
* Diameter of outer: 1500mm
* Motor power: 2.5Kw
Ⅱ Feeding And Leveling Device
Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision.
Ⅲ Hydraulic Punching（the first time）
* All punching dies are made from SKD11
* Hydraulic motor power: 11kw
* Punching station: standard 6 stations
* Punching precision within +/-0.5mm
* After holes punching, raw material will be driven in to roll forming system.
* Blade material: Cr12Mov
Ⅳ Hydraulic Punching（the second time）
Ⅴ Rolling Forming System
* Main motor type: Servo motor
* Motor Brand: Inovance
* Main motor power: 15KW
* Speed of forming: 48m/min
* Comprehensive speed: 8-25m/min
* Roller: 17 group rollers
* Roller Material: Cr12
* Shaft: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
* The frame is designed as strong as it’s required to bear the whole rollers and shafts. This ensure machine is able to work in long life without repairing any shafts and frames.
* Diameter of main shaft: ø60mm
* Material of main shaft: 40Cr.
* Material of frame: 45# steel
* Flare control rollers
* Flare device is made of two group rollers (each group has 4 rollers) with manual adjusting device, This type of device is used to straighten the shape of products to ensure the length precision.
Ⅵ Hydraulic Cutting
* Cutting Type: Hydraulic Cutter
* Cutting material: Cr12MoV
* Hydraulic motor power: 11KW
Ⅶ Safety Covers Guard
* Safety Guard covers the whole machine to ensure worker’s safe.
* Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open.
Ⅷ Industry computer
The computer system is able to read TXT format and connect with machine directly. It can control machine auto-running and demonstrate forming status dynamically, including punching and cutting. Also it is able to scan production data with the computer system.
Ⅸ PLC Control System
* Control the quantity & punching length & cutting length automatically
* The Machine will be stopped while it is punching and cutting
* Automatic Length measures and quantity counting
* Voltage: 380V, 3 Phase 50Hz (According to your request)
* Encoder: Omron
* Relay: Schneider
* PLC manufacturer: Panasonic
* Hydraulic Value: Rexroth
* Oil pipe : MANULI
* Contactor: Schneider
Ⅹ Product support frame
4 meter Product support frame
The Design System
